Production or Quality Manager - Manufacturing Resume Search
Production or Quality Manager - Manufacturing Resume Search
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Production or Quality Manager Resume


Desired Industry: Manufacturing SpiderID: 28689
Desired Job Location: Lynchburg, Virginia Date Posted: 9/15/2009
Type of Position: Full-Time Permanent Availability Date: 10-1-09
Desired Wage: 60000
U.S. Work Authorization: Yes
Job Level: Management (Manager, Director) Willing to Travel: Yes, 25-50%
Highest Degree Attained: Bachelors Willing to Relocate: Undecided


Objective:
Manufacturing or Quality management position with a stable company providing a challenging environment with opportunity for advancement


Experience:
Experienced Manufacturing/Operations Manager with 16 years in industry; extensive knowledge of Quality Management Systems, Six Sigma, 5S, and process improvement methodologies to increase efficiency, quality, and throughput of operations.
Versatile and Result Oriented with a proven ability to lead and motivate large and small teams of employees and peers.


Education:
BS in Chemistry from Virginia Military Insitute Lexington, Virginia. Currently in graduate program for MBA and working full time


Skills:
Director of Quality Assurance / Quality Control 2003 – Present
• Manage the QA Dept including product testing, laboratory specification, and result reporting to customer
• Manage the Reroll Dept repairing nonconforming material and material derogation
• Create and maintain current effective internal specifications for all textile processes
• Responsible for product quality, physical performance, and delivery timeliness of $70MM of product annually
• Serve as plant customer contact for all issues pertaining to customer satisfaction, product quality issues, new product, and chemical evaluation
• Design and coordinate plant material, chemical, and machinery trials with plant department managers and customers
• Responsible for plant Environmental quality systems, federal & state filings, and performance of pollution destruction equipment (RTO) as well as plant emergency preparedness

Accomplishments:
• Created and Implemented ISO9001:2000 Quality System in 11 months from date of hire; No nonconformances found in registration audit and 5 annual surveillance audits.
• Reduced in Customer Complaints from 34 to 10 (2003-2008)
• Improved Customer Scored Delivered Quality from 90.65% to 93.88% (2003-2008)
• Improved Customer Scored Technical Responsiveness 94%, 95%, 95% (2004-2006)
• Improved Plant Waste Reduction from 2.69% to 1.96% (2004 – 2008)
• Improved Polyester Plant Quality from 94.30% 1st to 96.80% 1st (2004-2008)
• Improved Quality/Cost in Nylon contributed to Inc. demand from 12.8% of production to 21.12% of production (2004-2008)


Additional Information:
Burlington Apparel Fabrics – Hurt, Virginia Plant 1993 – 2003

Plant Finishing Technical Advisor
• Initiate and implementing procedures and techniques to improve quality, reduce cost, and expedite production
• Provide technical support to manufacturing departments and R&D
• Evaluate effectiveness new or trial equipment
• Review new product lines for reproducibility / Manufacturability
Director of Operations – Strategic Technical Alliance
• Represent Burlington’s interest in the Strategic Technical Alliance
• Managed military outerwear product line with sales of approx. $30 MM annually
Six Sigma Black Belt / Master Black Belt
• 1st project increasing process speeds savings $1.3MM annually; 2nd project decreasing process change times saving $450k annually; 3rd project reducing leading plant defect saving $330k annually. 4th project reducing working loss saving $400k annually
• Managed development line and production scale up of two new military programs
• Initiated Quality Control guidelines, data gathering procedures and SPC for new product lines
Other positions held: Finishing / Coating / Laminating Mgr. ;
Finishing Dept. Mgr.; Coating and Laminating Dept. Mgr.; Coating and Laminating Technical Mgr.; Finishing Dept. Shift Mgr. 1st / 2nd shift; Finishing Dept. Area Supv. 1st / 3rd shift; Finishing Dept ISO Coordinator


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